Materials For Every Solution

With over 50 years of experience we’ve worked with nearly every material imaginable. But in this ever changing world, there are always new products being developed. If you have a particular material in mind, contact us and we will find it for you. Otherwise, the list below, while not comprehensive, provides a glimpse into the variety of materials we have worked with over the years.

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Heat Deflection Temp. 198°F
Tensile Strength 6,000 psi
Specific Gravity 1.04 g/cm³
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ABS plastic provides toughness and impact resistance while still being easily thermoformed and fabricated. 

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High Temp. 1,000°F
Tensile Strength Warp: 200 lbs/in
Fill: 100 lbs/in
Weight 21 oz/yd²
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Aluminized fiberglass cloth is a heavy weight, plain weave fiberglass fabric that is heat-treated and laminated on one side with aluminum foil. This fabric is excellent for use in thermal insulation products such as pipe wrapping, turbine blankets, engine exhaust covers and insulation blankets.

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Temp. Range -40° to 220°F
Tensile Strength 18 psi
Barrier Weight 1-2 lbs
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We carry a variety of barriers that can be combined with foam and other facings to create an enhanced acoustical product. Barriers are typically made out of flexible PVC vinyl. 

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High Temp. 160°F
Tensile Strength 45 psi
Density 1.5 lbs/ft³
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Beaded Expanded Polyethylene is similar to other EPEs only that instead of having a fine cell structure it is made up of beaded foam. It is typically used in packaging and flotation device applications.

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Temp. Range -67° to 392°F
Tensile Strength 45 psi
Density 13-23 lbs/ft³
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Bisco® Silicones are a firm grade silicone foam that offers improved durability and sealing. It features excellent memory and low stress relaxation which reduces maintenance costs associated with gasket failures due to compression set and softening. 

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Rockwell Hardness 79
Tensile Strength 4,100 psi
Density 0.90 g/cm³
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Co-polymer Polypropylene is designed for extrusion applications that require high melt strength and excellent toughness. It features good heat aging resistance, impact resistance, low temperature impact resistance, and stiffness.

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Heat Deflection Temp. 156°F
Tensile Strength 3,400 psi
Density 0.948 grams
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Corrugated plastic is a natural high density polyethylene co-polymer. It balances stiffness, ESCR, and molecular weight to provide toughness and crush strength without compromising processability.

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Temp. Range -65° to +210°F
Tensile Strength 42 psi
Density 2-4 lbs/ft³
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Crosslinked Polyethylene (XLPE) is a closed cell foam available in a variety of colors and densities. It is lightweight and works well for gaskets, thermal insulation, and flotation devices.

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Temp. Range -20° to +160°F
Tensile Strength 30-60 psi
Density 1.4-8 lbs/ft³
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Expanded Polyethylene (EPE) is a closed cell foam that is known for its dimensional stability and recovery aspects while providing maximum protection against any impact. It is available in multiple densities and colors.

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Temp. Range -22° to 230°F
Tensile Strength 15 psi min.
Density 1.20-1.40 lbs/ft³
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Explosion Suppressant Foam is an open pore reticulated polyurethane for explosion suppression applications that prevent catastrophic fuel vapor explosions. It is typically used in fuel tanks for aircraft, boats, trucks, and automobiles.

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Heat Deflection Temp. 168°F
Tensile Strength 6,100 psi
Specific Gravity 1.35
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Kydex® is a very durable acrylic/PVC plastic that is manufactured to have long-term performance, appearance, and cost effectiveness. With a high impact resistance, chemical resistance, flame retardancy, and dimensional stability, it is perfect for even the toughest applications.

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Temp. Range -40°F to 200°F
Tensile Strength: Foam 40 psi
Density: Foam 4.5-5.5 lbs/ft³
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Load vinyl matting is a deep twist vinyl applied to a closed cell foam. The vinyl provides the necessary toughness while the foam provides the cushioning. This composite can have a barrier added to provide additional acoustic benefits.

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Temp. Range -40° to 200°F
Tensile Strength 9.0 psi min.
Density 1.81-2.50 lbs/ft³
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Low Permeability Polyether foam is a closed celled foam that is able to withstand intermittent heat at 250°F. It can be used for air seals, stripping, and gaskets.

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Temp. Range -40° to 250°F
Tensile Strength 754 psi
Durometer 82 ± 5 Shore A
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Derived from 49% post consumer tire scrap and 41% post industrial tire scrap, our masticated rubbers are a green solution. The rubber is reinforced with fiber allowing it to be durable but also flexible. Typical applications include: baffles, splash shields, mud flaps, and mats.

 

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Temp. Range -150° to +356°F
Elongation 10%
Density 0.7 lbs/ft³
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Melamine foam is a low density, high temperature material which minimizes the problems of toxicity, carcinogens and airborne fibers. It is highly fire resistant and has low smoke generation along with outstanding thermal and acoustical properties.

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Density 3-5 lbs/ft³
Tensile Strength 30 psi min
Temperature Range -40° to 220°F
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MilCore is an extremely lightweight and cost effective thermal insulation. It is a combination of a NBR/PVC closed cell foam and a black spunbond fabric facing. Together these two materials form a composite that can be used in tough environments while still being easy to install and having the ability to conform to various applications.

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Temp. Range -50° to +250°F
Tensile Strength 25 psi
Density 1.80 lbs/ft³
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Milcoustic is an acoustically superior polyether foam with a UV Stable polyurethane facing. It has been developed to provide the best overall acoustic foam properties possible while also achieving high flammability standards.

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Temp. Range -100° to 300°F
Tensile Strength 25 psi
Density 1.80 lbs/ft³
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MilcousticAL is an acoustically superior polyether foam with an aluminized mylar facing. The facing provides acoustic enhancement, thermal abatement, as well as a deterrent for airborne dirt, lint, mild chemicals, petroleum, or water mist.

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Density Range 250-2,000 gsm
Maximum Service Temperature 110°C (continuous)
Color Black or Grey
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MilFiber-AL is a vertically lapped synthetic fiber-based sound absorbing material with an aluminized facing. It has been engineered to provide superior thermal insulation and high sound absorption. 

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Max. Service Temperature 200°C (continuous)
Density Range 250-2,000 gsm
Color Dark Grey
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MilFiber-HT is a vertically lapped synthetic fiber-based sound absorber that is high temperature rated. It is compromised of 100% PET non-woven thermally bonded fiber. It can also have a facing attached to further enhance the material performance.

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Density Range 400-1,100 gsm
Maximum Service Temperature 150°C (continuous)
Color Grey or Black
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MilFiber-NW is a vertically lapped synthetic fiber-based sound absorbing material with a polyester non-woven acoustic facing. It has been engineered to provide premium sound absorption, enable good airflow resistance and has the ability to absorb high temperatures. 

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Density 340 to 1,200 gsm ± 10%
Tensile Strength > 10 N/cm²
Thickness 6.0 mm to 25 mm

MilQuell is a new composite where the base is comprised of a white horizontally lapped proprietary fiber blend. It is designed to be a flame blocking/resistant product first, but thanks to the nature of the fiber, the composite also provides good acoustic properties. MilQuell is an extremely versatile material allowing it to be used in a variety of applications. The fiber content can be adjusted to various densities, thicknesses, produced with a pressure sensitive adhesive, and have a facing added to provide further benefits. To learn more please contact us at info@milcut.com.

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Mass/Unit Area 340 gsm to 1200 gsm ± 10%
Tensile Strength > 10 N/cm²
Thickness 0.80 in
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MilQuell is a new composite where the base is comprised of a white horizontally lapped proprietary fiber blend. It is designed to be a flame blocking/resistant product first, but thanks to the nature of the fiber, the composite also provides good acoustic properties. MilQuell is an extremely versatile material allowing it to be used in a variety of applications. The fiber content can be adjusted to various densities, thicknesses, produced with a pressure sensitive adhesive, and have a facing added to provide further benefits. It can be produced with a variety of pressure sensitive adhesives (PSAs) for varying mating substrate installation. If needed, MilQuell can be produced with sealed edges using our MilPress process. MilQuell-MPF is provided with a microperforated foil facing.

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High Temperature 1,300°F
Thickness 4.0 mm
Surface Density 1,000 g/m²
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MilShield is a light-weight, highly formable, resilient heat shield solution. It provides thermal protection for interior applications, yet is resilient enough to provide protection for exterior automotive conditions. It is avaible in two compositions, Aluminum/Foam/Aluminum or Aluminum/Foam/PSA.

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Aluminum Thickness 2.0 mil
Core Thickness 4 mm
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MilShield Lite is a light-weight, highly formable, resilient heat shield solution. The difference between MilShield Lite and regular MilShield is the thinner aluminum facing. 

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Temp. Range 0°F to 113°F
Durometer 65 Shore 00
Density 17.5 lbs/ft³
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Milspun Mat is an anti-fatigue mat that is made of polyvinyl chloride foam that is typically used in light to medium duty foot traffic areas. 

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Density 36 lbs/ft³
Temperature Range -20° to 180°F
Flammability FMVSS 302 - Pass
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Miltastic is a new polypropylene material. It has a 3-layer construction consisting of two outside hard plastic cap layers with a foam core. Miltastic can be used as a replacement for HDPE, ABS or other solid plastics. It is also available with a non-woven facing on one side for aesthetic applications.

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Temp. Range -40° to +220°F
Tensile Strength 30 psi
Density 3-5 lbs/ft³
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This NBR, PVC blend is a closed cell foam that can be used in applications such as seals, gaskets, and thermal insulation. 

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Temp. Range -70° to 225°F
Tensile Strength 50-90 psi
Density 5-20 lbs/ft³
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Our Neoprene, EPDM, SBR blends come in a range of densities to fit our customers' needs. High densities provide stronger resistance while lower densities offer economically friendly options. 

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Temp. Range -32.8°F to 200°F
Tensile Strength 435 psi
Durometer 75 ± 5 Shore A
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Pebble grain matting is typically attached to a closed cell foam although it can be used on its own. It features good weather resistance, superior impact strength, thermoformability and a low specific gravity. It has the look and feel of rubber and is an environmentally friendly material.

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Temp. Range -20° to +200°F
Tensile Strength 35 lbs.
Weight 23 oz.
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This material is a composite of polyether foam and a 14% perforated vinyl. The combination of the foam and vinyl allow this material to provide strong acoustical properties while still being able to meet flammability requirements.

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Heat Deflection Temp. 280°F
Tensile Strength 9,500 psi
Specific Gravity 1.2
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Polycarbonate plastic has a polished surface and is UV stabilized. It features outstanding impact strength, superior dimensional stability, and high temperature resistance.

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High Temp. 375°F
Thickness 1.1 in
Total Weight 14.3 oz/yd²
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Our polyester fibers are made from a blend of microfibers that provide high acoustic absorption and thermal insulating properties. This allows the materials to have maximum performance while maintaining low thicknesses and weight.

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Temp. Range -40° to +200°F
Tensile Strength 15 psi min.
Density 1.75-2.10 lbs/ft³
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Polyester Urethane is an open celled foam with a pore size of 60-80 PPI. Esters have small cell structures making them more rigid and harder to bend and flex, thus typically making them more supportive.  They also maintain high flammability standards.

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Temp. Range -50° to +250°F
Tensile Strength 10 psi min.
Density 1.80 lbs/ft³
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Polyether Urethane is an open celled foam that provides high acoustical properties while also maintaining high flammability standards. Ethers are more hydrolytically stable, meaning they will not break down when subjected to heat and moisture.

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Elongation 150%
Tensile Strength 600 psi
Durometer 80 ± 5 Shore A
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Pyramid matting is a PVC extrusion compound on a closed cell foam. This composite works well for floor mats and foot pads due to the pyramid matting providing toughness and durability.

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Temp. Range -40° to +200°F
Tensile Strength 22 psi
Density 1.70-2.00 lbs/ft³
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Reticulated Filter Foam is an open cell foam that comes in a variety of colors and pores per inch. It is typically used in filtration applications although it can be used for gaskets and buffering pads.

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Temp. Range -40° to 120°C
Tensile Strength 1015 psi
Durometer 75 ± 5 Shore A
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Ribbed masticated rubber is similar to our standard masticated rubber only that instead of a smooth finish, it is ribbed. The ribbed finish allows the mats to be cleaned easily. It is excellent for areas where high traffic is present.

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TPE

Hardness 81 ± 5
Density 1.05 g/cm³
Elongation 240%
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TPE or thermoplastic elastomers are a combination of plastic and rubber. TPE show the advantages of both rubber and plastic materials. It is both flexible and durable and has cold weather impact resistance. It also has the ability to withstand higher temperatures. TPE has a good appearance for when it is used in exterior applications.

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Temp. Range -40° to 200°F
Tensile Strength: Foam 25 psi
Density of Foam 1.90 lbs/ft³
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Vinyl composites are made of a solid vinyl and polyether foam. The vinyl is supported by synthetic knitted backing fabric and can come in a variety of colors and styles. This composite is typically used in acoustic applications.

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High Temp. 475°F
Tensile Strength 430 N/cm²
Tear Resistance 1271 N/cm
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Zero Clearance® is comprised of high performance aluminum sheeting, a mechanically needle-punched fiber and a high temperature pressure sensitive adhesive. It can be used as an underbody above exhaust system, HVAC thermal protection, fuel tank thermal protection and airbag module thermal protection.

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